PIMA  |  Advisories

 

Polyiso Foam Roof Insulation:
It’s More than R-value, It’s Meeting the Codes

Alexandria, VA – The demands on roof insulation in a modern roofing system go beyond R-value. Today, roof insulation also must deliver:

• High insulation efficiency and value

• Superior physical properties to meet the requirements of the architect or specifier • The performance expected by roofing contractors

• A long and trouble free service life for the building owner

• Compliance with building code and insurance regulations to ensure certified fire and wind resistance in the completed roofing system

For decades, polyiso roof insulation has met all these requirements and, as a result, is now the most popular foam plastic roof insulation specified and used in new and re-roofing projects. Production of polyiso in 2004 exceeded 5.4 billion board feet.

As the building industry continues to strive for more efficient buildings, the demands from contractors, designers and building owners for highly energy-efficient polyiso insulation are driving a very strong market. However, core raw material costs are rising dramatically for all manufacturers, and in some cases chemical availability is impacted.

As a result, some specifiers and installers are considering the use of other roof insulation products to replace polyiso. Be sure that the alternate roof insulation meets building code requirements for fire and wind ratings, or specifications which require performance above and beyond the minimums described in the local building code – such as a requirement that the system be “FM (Factory Mutual) Approved.”

Polyiso roof insulation is the only foam plastic roof insulation board product that meets the strict standards of both FM Approvals (Standard 4450) and UL (UL1256) without the use of an additional thermal barrier layer between the insulation and the supporting steel roof deck. In the past some assemblies with polystyrene insulation gained FM Approvals but only when a properly designed sprinkler system was installed in the building with the rated roofing system. FM Approvals no longer approve roof assemblies which require automatic sprinklers in order to meet fire spread requirements. Currently, all FM Approvals using polystyrene roof insulation on a steel deck require a thermal barrier under the foam.

Additionally, strictly adhere to the “Limitation of Use” when using ICBO, SBCCI, BOCA or ICC Evaluation Reports as a demonstration of code compliance for these alternate foam roof insulations. The product must be installed as tested and some polystyrene evaluation reports may list a prohibition against re-roofing or may require automatic sprinklers in the building.

To ensure compliance with the most demanding building code and insurance safety requirements, use the most versatile and cost-effective product available today—polyiso roof insulation. As always, check with your polyiso supplier frequently to stay current with market developments and order materials as early in the contract process as possible. No other insulation product performs like polyiso, and your efforts to use of the best available high-performance thermal product will contribute to the long term, sustainable performance of your roofing project.

PIMA is the national trade organization that advances the use of polyiso insulation, one of the most widely used and cost-effective insulation products. PIMA’s membership consists of manufacturers and marketers of polyiso insulation, as well as suppliers to the industry. For updates on this topic, please visit the PIMA Web site at www.PIMA.org, or call 301-654-0000.

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The Polyisocyanurate Insulation Manufacturers Association